Umurongo wo guhingura amatiyo ya LSAW

Insyo y'imiyoboro ya LSAW ni ishoramari ry'igihe kirekire-. Iyo abaguzi baravye umurongo w'ibikorwa, ntibabaza gusa ngo "Ishobora gukora umuyoboro wa LSAW?" – bitwararikaubunini n'urutonde rw'amashure, uburyo buhamye, umusaruro ku musi, urugero rw'ubuhinga, ubugenzuzi bwa digitale n'igiciro co gukoresha. Umurongo mwiza utanga umuyoboro uhoraho, uhuye na API-ufise ubushobozi bushobora gutegekanirwa; umurongo mubi uba ikintu gitera icupa n’umuzigo wo kwitaho.

Aha hepfo hariho insobanuro y'uruhande rw'umucuruzi-y'ubuhinga bwa noneJCOE LSAW umurongo wo gukora imiyoboro y'icuma, bishingiye ku nzira isanzwe yerekanwa mu kigereranyo cawe c’uruja n’uruza.

Iyi nzira yo gukora amatiyo y’icuma ya LSAW yagenewe insyo zikeneye gutanga .nini-uburebure, iremereye-umuyoboro wo ku ruhomeku bijanye n'imiyoboro y'amazi ijabuka-ibihugu n'ibikorwa bikomeye vy'imibumbe. Na JCOE ihingura, ibiri-impande SAW gusudira n'uburebure bwose -ukwaguka kw'ubukonje, umurongo ushobora gutunganirizwaAPI 5L umurongo w'umuyoboro, umuyoboro w'ibirundo canke umuyoboro w'imibumbe, bivanye n’isoko wibandako.

Imigambi isanzwe irimwoimirongo miremire-y'ugutwara amavuta na gazi, imiyoboro minini y'amazi, amajakete yo mu kiyaga n'imishinge y'ibirundo bimwe, n'ibirundo binini vyo ku butaka. Ivyo bikoresho n'imiterere bihuye n'ingene wipfuza n'uburemere bw'amatoni y'umwaka, kugira ngo ushobore gushika ku ntumbero y'uguhiganwa ataco ushizemwo mu bushobozi butakoreshejwe.

Ingenzi-yarongowe n'umugambi, si urutonde rw'ibikoresho gusa
Turatangura ku bijanye n’ibintu vyawe, ingingo mfatirwako (API/ASTM/EN/GB), uburemere bw’amatoni n’imibereho y’amahugurwa, hanyuma tugahingura umurongo ukikuje iyo-twirinda imashini zifise ubunini buke, ishoramari rirenze, canke inzitizi hagati yo guhingura, gusudira, NDT n’ugupfuka.

Umuti wuzuye kuva ku muyoboro gushika ku gupfuka
LSAW, SSAW, ERW, seamless na 3LPE/FBE coating lines ziteguwe nk’uburyo bumwe bufise ubushobozi n’ibikoresho bihuye, rero ukorana n’umucuruzi umwe afise inshingano aho guhuza abagurisha benshi n’ibice bidahuye.

Igenzura ry'ubwenge n'ugukurikirana kwuzuye kwa QA kwubatswe-mu
Dushiramwo PLC/MES canke SCADA kugira ngo ibipimo nyamukuru (ugusudira, kwagura, gupima amazi, gupfuka) bigenzurwe kandi bikandikwa ku muyoboro, bikaguha inkengeri z’igihe nyaco-, raporo zikora n’ugukurikirana kw’ibikorwa + QA ku bijanye n’igenzura ry’abaguzi.

Gutangura vuba - no kugabanya ingorane z'umugambi
Uronka umurongo ushika ku gikorwa gikomeye, gishobora kugurishwa vuba, n'ugusenyuka guke n'amakosa make y'ukugerageza-n'-. Kugira ivyo bishoboke, dushiramwo uguhingura uburyo, ugutegura, ukugenzura ugushiraho, ugushira mu ngiro n’amahugurwa y’abakoresha, rero nturiko uraronka imashini gusa-uriko uronka uburyo bwo gukora bushobora gutangura gutanga amahera mu gihe gito cane.

Ubuzima-igiciro n'ugusubiramwo mu muzirikanyi
Nturiko uriha umurongo gusa uno musi, uriko uriha amafaranga y’ugukoresha kwawo mu myaka 10–15 izoza. Duhitamwo ibikoresho nyamukuru dufise mu muzirikanyi ikoreshwa ry’inguvu, ibikoresho bikoreshwa, ibikoresho vyo gukoresha n’ingorane zo guhagarara, kugira ngo igiciro cawe co gukoresha kuri toni kigume ari co gihuye n’ibindi. Umurongo kandi uteguwe n’inzira zitomoye zo gutera imbere ku bijanye n’ubuhinga bwo kwikoresha, ubunini bushasha n’ibiharuro vy’imbere, rero iyo isoko ryawe rihindutse ushobora kwimenyereza no kwagura aho gutabura vyose ugasubira gutangura.

Ico gishushanyo kirerekana ingene imiyoboro y’icuma ya JCOE LSAW igenda, kuva ku gipande gushika ku miyoboro iheze yiteguriye gupfukwa:

1. Gutegura amasahani no gusuzuma UT
2. Urubibi rwo gusesa n'urubibi rw'imbere -gupfukama
3. J–C–O guhingura no gusudira
4. Imbere n'inyuma myinshi-intsinga SAW gusudira
5. Ku rubuga UT / RT gusuzuma umudozi wo gusudira
6. Uburebure bwose-kwaguka n'ugugorora
7. Igerageza ry'amazi n'iherezo rya NDT
8. Guhera gucapura, gupima, gupima no gushirako ikimenyetso
9. Kwimurira mu gushushanya canke gupfuka 3LPE/FBE no kubika

Buri mushoramari wese afise ibintu bitandukanye, inyubakwa n'ingengo y'imari, rero ntidutanga umuti "umugambi umwe ubereye bose". Umurongo w'ibikorwa vya LSAW utunganijwe hirya no hino yaweubunini bw'intumbero, toni y'umwaka n'amahugurwa ariho, rero uronka ubushobozi buhagije utubatse insyo irengeje -ubunini, ikomeye-ku-gukoresha.

• Amahitamwo y'ubushobozi

Imigero isanzwe iva kuri200.000 t/umwaka gushika ku 1.000.000 t/umwaka, n’umuvuduko wo guhingura, wo gusudira, wo kwagura no kugerageza uhuye n’uwundi. Nk’akarorero, umurongo w’amatoni 300.000/umwaka woshobora gutegurwa kugira ngo .8-10 imiyoboro/isaha, mu gihe umurongo wa 700,000+ t/umwaka ushobora gushika ku18–22 imiyoboro/isaha, n’ibibanza vya SAW, igikoresho co kwagura n’igikoresho co gupima amazi vyose bifise ubunini kugira ngo bigende ku rugero.

• Uguhinduranya imiterere – umurongo ugororotse, U-imiterere canke ibiyaga bihuye

Turahuza imiterere y’inyubako yawe be n’ivyo crane ipfutse.
Nk'akarorero:

1. Muumurongo ugororotse-imiterere, isahani UT → insyo yo ku ruhande → JCOE press → imbere SAW → hanze SAW → igikoresho co kwagura → hydrotest → beveling vyose bikurikira inzira imwe, ni vyiza ku kiyaga kirekire kandi gitoya.
2. MuU-imiterere, igikoresho co gucapura ca JCOE n’igikoresho co gusudira ca SAW biri ku ruhande rumwe rw’aho hantu, kandi igikoresho co kwagura amazi gikonje + gikoreshwa mu gupima amazi bigenda bihuye ku ruhande rumwe; amatiyo yimurira hakurya, rero wewekugabanya uburebure bw'inyubako n'urugendo rw'urugendo rwa crane.
3. Aho nawe ufise umurongo udafise umurongo, turashobora gushiramwokugenda -ifuru yo gusubira gushushakandiinsyo yo gutoboramu gice gitandukanye c'iherezo ry'umuriro-, hanyuma ugasangira ivy'uguheza, NDT n'ivy'ugupfuka n'umurongo wa LSAW kugira ngo uzigame umwanya n'amahera yo gukoresha.

Iciyumviro ni coroshe: mukoreshe inyubakwa zanyu zisanzwe be n’ibiraro vy’ama crane uko bishoboka kwose, kandi mutunganye ibikoresho ku buryo .Ibikoresho bigenda imbereaho gutera zig-zag no guhagarika ibikoresho.

• Urugero rw’ubuhinga – abantu bangahe ku musi, bakora iki

Turahingura urugero rw'ubuhinga bwo kwikoresha kugira ngo rujane n'ibiciro vy'abakozi bawe n'uburyo bwo kubirongora:

1. A uwundi murongo w'amabokoBishobora gukenera hafi20–30 abakozi ku musin’ugutegura amasahani, guhingura, SAW, kwagura, gupima amazi no guheza. Abakoresha barashinga amaparametere menshi n’amaboko kandi bagatwara imiyoboro bakoresheje ama crane yo hejuru kenshi.
2. A hejuru-umurongo w'ukwikoreshaishobora kwiruka n'ibi10–15 abakozi ku musi, kubera ko ibibanza vyinshi bikoresha ubuhinga bwo gukurikirana umudozi bwikora, porogarama zo gusudira zitegekanijwe imbere y’igihe, ugusubiza amazi mu mubiri, ubuhinga bwo gukoresha amatiyo, UT yo kuri Internet ifise ikimenyetso c’ubuhinga, be n’ibikoresho vyo gucungera amazi biri hagati mu cumba co gucungera.

Muri ivyo bihe vyose igicuruzwa gihuye na API-, arikoku -toni y'igiciro c'abakozi, ugushikama n'ukworoha kw'uburongozibiratandukanye cane. Turagufasha guhitamwo urugero ahoIgihe co kwishura n'umunsi-kugeza-umunsi w'ibikorwabifise insiguro.

• Ugushiramwo ivy'ugupfuka

Iyo kandi ushora amahera mu .3LPE / 3LPP / FBE umurongo wo gupfuka canke umurongo wo gusigira, duhingura isohoka ry’umurongo wa LSAW n’injira ry’umurongo w’ugupfuka kugira ngo amatiyo agende biciye ku gikoresho co gutwara, imodoka canke inzira y’uruzitiro ataco ihinduye mu guturika no gupfuka. Ivyo bigabanya ivyago vyo gukoresha mu rugo, bikazigama umwanya wo guterura/gutwara ibintu, kandi bikagufasha gukoresha imiyoboro y’icuma n’ivyo gupfuka nk’urugendo rumwe rudahengeshanya rwo gukora.

• Ubushinwa-bushingiye, hafi y'insyo z'amatiyo nyazo

Turaba mu Bushinwa, aho amahinguriro manini manini menshi kw’isi yitwa LSAW, SSAW na ERW akora. Turakorana n’abahinguzi b’ibikoresho vyo mu karere n’amahinguriro akoresha, rero umurongo tubagenera ushingiye ku buhinga bw’Abashinwa bwagaragaye, amakuru y’ukuri yerekeye ibikorwa n’ivyo mu vy’ukuri bikora ku iduka-atari uguhingura agatabu gusa.

• Ugushika ku buhinga buteye imbere ariko bukomeye

Insyo z’Abashinwa ziriko zirakoresha amashini y’ubuhinga bwa JCOE, ubuhinga bwa SAW bw’intsinga nyinshi n’ubugenzuzi bw’ubuhinga bwa none/NDT buri musi. Turagufasha gutora ibikoresho n'uburyo bwo kugenzura biteye imbere mu vy'ubuhinga kandi bimaze kugeragezwa mu mirima-mu bigo vy'amatoni menshi-, kugira ngo ntube "ahantu ho kugerageza" inyishu zitagaragajwe.

• Agaciro gatomoye k'amahera, si igiciro gito gusa

Ntituriko turagerageza kuba umugwi w’amamashini atari menshi kuruta ayandi yose ku mpapuro. Ahubwo, dufatanya CAPEX ibereye n’ibiciro bike vyihishijwe: ugutegura neza, abakozi bake ku bijanye n’umusaruro umwe, ibikoresho bike vy’ibisigazwa n’ugusubira gukora, QA n’igenzura vyoroshe. Kuri wewe, ivyo bisigura umurongo ufise igihe co kwishura nyaco be n’igiciro kuri toni gishobora guhangana n’isoko wipfuza.

• Ishoramari riboneye n'inzira yo gutera imbere muri kazoza

Kuva mu ntango turakwereka imiterere itandukanye-ubushobozi, urugero rw'ubuhinga, abakozi, ikoreshwa ry'inguvu-kugira ngo utahure ivyo uriko uriha n'ivyo ushobora kuronka. Umurongo wakozwe kugira ngo ushobore gutera imbere mu nyuma (ivy’ubuhinga bwinshi, amanota menshi, NDT canke ubushobozi bwo gupfuka vy’inyongera) utasubiye kwubaka kuva kuri zero, ukingira ishoramari ryawe uko ubucuruzi bwawe bugenda burakura.

Ivyemezo

 

Icemezo ca CE

Icemezo ca ISO 9001

Icemezo ca API Q1

Icemezo ca ABS

Icemezo ca AP-5L

Icemezo ca API-5CT

 

LSAW (JCOE) Umurongo wo Gukora Amatiyo y'Ivyuma

Ivyagezwe vy'ubuhinga (umuti uhinduwe)

• Uburyo bwo guhingura: J-C{1}}O{2}}E ihingurahamwekabiri-impande nyinshi-intsinga zo gusudira (SAW)
• Ubwoko bw'igicuruzwa: Uburebure bunini-, uruhome rwinshi-Amatiyo y'icuma ya LSAWku miyoboro n'ibikorwa vy'imibumbe
• Uburebure bw'umuyoboro (OD): 16"-56" (iminota 406-1422)
• Uburebure bw'umuyoboro: Kugeza kuri m 12(uburebure budahinduka canke butahinduka)
• Ivyagezwe bikoreshwa: API 5L / ISO 3183 / GB/T 9711(umugambi-ushingiye ku guhindura uko ushaka biraboneka)
• Ibikoresho nyamukuru vyatunganijwe:
• Gusesa ku ruhande & imbere-gupfukama →Imashini ihingura JCO→ gusudira → imbere n'inyuma SAW → kwagura ubukonje → gupima amazi → gusuzuma UT/RT → gucapura impera y'imiyoboro no gushiramwo ikimenyetso

Imisoro ishushe: Umurongo wo gukora imiyoboro ya LSAW, Ubushinwa Abahinguzi b'imiyoboro ya LSAW, abagurisha, uruganda